From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. First of all, check the winch for any breakage or uncovered wires. Retract Wire Rope onto Wire Rope drum being careful not to allow kinking. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. Non-skid footwear is recommended. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. Do not lean over or come in contact with battery while making connections. The sharp borders help the cable from getting damaged. Test Electric Winch for proper operation. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. Winch Cover: 5. Failure to do so can result in serious injury. Im looking for a drum assembly for a Badland 2500 lb winch. Your email address will not be published. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. The blue indicator light in the remote indicates the remote is ready to use. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. (Wire rope enters/exits at the bottom.). The first time was on warranty. It is too late to reverse the damage at this point, the wire rope must be discarded. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. Badland Zxr 12000 Winch Wiring Diagram Database. 3. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. And a note from the lawyers: Products should always be used in accordance with the owners manual. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. It has a very smooth surface to feed your synthetic rope through. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. This will ensure that the safety of the winch is maintained. A dead tree is not capable of withstanding that much weight and has weaker roots. Disconnect the Pendant Controller when not in use. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. Best Badland Winch Remote For Replacement. Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. The winch still runs. Some people are too busy knowing it all to ever learn anything. Do not use thinner/longer cables or link multiple cables together. Stay alert, watch what you are doing and use common sense when operating. Read all instructions. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. It is perfect for the Badland 2500 lb winch. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. I would like to get this other one working and install it on my trailer . This wire rope must be discarded and not be used. Do not power the hook all the way into the fairlead or winch. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Spooler would not engage after that it was just in free spool mode. Always wear good heavy-duty leather gloves when working the winch. A simple plug and play-action provide ease of winching in and out with a push of a button. Winch, Badland ZXR 12000 lb. Remove the top cover of the Solenoid Box to drill holes for mounting screws. Check out the weather around the world with our featured, global weather cams Do not operate the winch at extreme angles. Do not open the housing. Do not lift items vertically or use for aircraft purposes. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. Your email address will not be published. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. Press the ON/OFF button for 3 seconds to activate the wireless remote. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. The Badland will be made in China using parts sourced horribly. 1. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. They are very popular and have been a default for 44 vehicles. Has anyone else been successful in finding replacement parts ? THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. What other Badland 2500 winch parts do you think are perfect? Your email address will not be published. then wait about a month or so for them to get in, they come all the way from Chinese town. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. do you have a replacement motor for 3500lb winch sku68145? The winch's internal mechanism is permanently lubricated. of tension. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. Wear heavy-duty work gloves when handling the wire rope. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. The wireless remote controller will act as a receiver to operate the wireless remote. Like the previous one, connect the black, red, and yellow cables with the winch. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Failure to carefully observe duty cycle limitations can easily over-stress a Winch contributing to premature Winch failure. Copyright 2017 by Harbor Freight Tools. Owner's Manual & Safety Instructions (PDF) Item 63770; Wear restrictive hair covering to contain long hair. It halves the load on the winch through pulley action. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . A vehicle s transmission is not designed to handle that type of load. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Badland does not have a very wide variety of products as Warn or Smittybilt. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Its extreme weather tolerance also helps this product to be reliable on wet terrains. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. They are designed and branded by Harbor Freight as Badland ZXR winches. Press and hold the remote switch for approximately 2 seconds to start using the winch. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. Frequency (hz)315 Mhz. Safety Precautions:Take extra caution in every winching situation. Connect the black cable from the batterys negative side to the winch. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. Otherwise, wire rope may bind during operation. For using wireless remote, attach the remote controller switch to the solenoid. Tools required for assembly and service may not be included. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. Lift the Socket Cover exposing the electrical switch connector. Run in short bursts without load until completely dry. This is a kinked wire rope that has been straightened out. Download Badland ZXR 12000 Truck/SUV Winch Manual. For a hawse fairlead, the angle should be as close to straight as possible. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Do not continue use of the winch until the battery is completely run down. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. These ropes can withstand high-pressure situations. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Put the vehicle's transmission in Neutral. Where can I order\purchase these items? Keep this manual and the receipt in a safe and dry place for future reference. I bought a 12000 zxr last year but never opened it until yesterday. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. What is the Badland ZXR 12000 Lb Winch Best For? Let's see what makes it such a great product. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. It is used to alert you to potential personal injury hazards. Use a spotter to assist you in assuring that it is safe to operate the winch. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Summary of Contents for Badland ZXR9000. Call to Order: 1-800-444-3353. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . Winch with Wire Rope. Insert Switch Assembly all the way into connector. Winching with a vehicle s transmission in gear or park may damage the transmission. Two best universal wireless remote controls supporting all the models. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. Badland Zxr 12000 Winch Wiring Diagram Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. If voltage is present, replace motor. These include: IP66 Rated Weatherproof Mounting Plate: 3. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. The items listed here are very good items. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. Mounting the Winch. It is tough and looks like it can last a very long time. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8" Distractions can cause you to lose control. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. I could try using a controller from another brand. Retails for 350 dollars plus tax. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. Later tighten them with the help of a drill. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. Any uncovered wires may be the cause of a short circuit. Just imagine how good quality their products are if the military uses them. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. Save my name, email, and website in this browser for the next time I comment. Circuit Breaker: Benefits Of Badland Winches: if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. Affiliate. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. Follow the instructions thoroughly for making your winch install as easy as possible. Do not use vehicle to pull on the Wire Rope and "assist" the winch. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. Do not use thinner/longer cables or link multiple cables together. We may earn a small commission from affiliate links and paid advertisements. The average winch that can bear this much load costs around $300 to $500. It has a powder coated finish in a semi-gloss black color. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Have the winch serviced by a qualified repair person using only identical replacement parts. Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. In this section, we have answered some important questions that might help you understand the product better. If you are going to go cheap and Chinese consider running a Smittybilt winch. Will the new electronics parts that are available work on this winch? Badland ZXR 5000 Winch Installation & Instructions Manual: Download. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. I handle the research side of things here as well as product selection for gear reviews. Wear heavy-duty, cut- and abrasion-resistant leather gloves. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. It offers a high-quality cable rope that is made with aircraft-grade materials. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. Do not use damaged equipment. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. After intensive testing and experiments, this device is designed with advanced technology. Do not overreach. There are two red wires that come out from the central ports. Badland 63770 ZXR 12000 lb. If you are looking at how to wire a badland ZXR 9000 winch? In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. It offers safer off-roading, fun, and endurance in the toughest conditions. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. Here are some of the top eye-catching pros of this product. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. 70 series PTO winch + Aisin1000 elec winch - what are they worth. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. Badland Winch Parts, Replacements & Accessories. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. A double line system should be used whenever possible. lb. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. The rocker switch IN and OUT helps to engage to operate the winch. Heavy vehicles such as trucks can easily handle this much weight. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. How to Install a Badland ZXR 12000 Lb. As a result, it's safe. Badland 63769 ZXR 9000 lb. Do not exceed the angles shown in Figure B for a roller fairlead. Attach the Circuit Breaker to the Positive Terminal on the battery. The listed breaking point is 4600 lbs. The wire rope must be properly coiled under tension to be able to support a load without damage. Tighten all power cable hardware to 20 in. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. You can increase the rope length and get more spools on your drum with its thin size. Do not wrap the wire rope around the object and hook onto the wire rope itself. Attach the black cable from the negative terminal of the battery to the winch. If not available , then a new controller from another winch could work. This can accommodate any winch line with a thickness of 5/8 inch and thinner. Do not place finger(s) through hook. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Save my name, email, and website in this browser for the next time I comment. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. Only connect to a clean, corrosion free battery. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. Hook onto the object using a pulling point, tow strap or chain. Recovery Kit: 6. It comes with a clevis hook. It is affordable yet features extreme power and efficient, advanced design. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. Lubricate the wire rope occasionally with a light oil. So far, I dont see any problems with it. But it is super strong. Winch Central is reader-supported. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option.
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